Complete automation and monitoring systems for extraction facilities. From simple temperature controllers to complex multi-stage process automation. We specialize in equipment integration and controls to provide a complete solution for your processing requirements, offering a full range of custom-engineered controls solutions for whatever processing method you employ.
Process Controls & Automation
State-of-the-Art Controls
We specialize in equipment integration and controls to provide a complete solution for your processing requirements. Our touchscreen-based control systems are built upon the latest hardware and custom software to seamlessly integrate and automate your processes.
Systems Integration
An integrated automation package is critical to maximizing the efficiency of a production line. Our control packages are designed for increased production, a high level of repeatability, quality control, safety, and labor reduction.
Programmable Logic Controllers (PLC)
- Real-time Process Monitoring – Temperature, pressure, flow rate tracking
- Automated Valve Control – Solenoid valves and servo systems
- Safety Interlocks – Overpressure and overtemperature shutoff
- Multi-stage Sequence Control – Extraction, winterization, distillation automation
- Data Logging – Complete batch record for quality assurance
Operator Interfaces
- Touch Screen Panels – 7″ to 21″ display options
- Intuitive Menu Structure – Minimal training required
- Real-time Parameter Display – Temperature, pressure, level monitoring
- Alarm Notifications – Visual and audible alerts for process deviations
- Batch History – Access previous run parameters and results
Sensor Integration
- Temperature Sensors (RTD/Thermocouple) – Multiple monitoring points
- Pressure Transducers – System and jacketed vessel monitoring
- Flow Meters – Gallons per minute tracking
- Level Sensors – Low fill/high fill warnings
- Pump Speed Monitoring – RPM and power consumption
Automation Examples
Extraction Tank Control
- Pre-chill extraction tank to target temperature
- Preheat solvent in heat exchanger
- Pump solvent into extraction tank at controlled rate
- Maintain temperature ±2°F during extraction time
- Alert operator when extraction is complete
- Log all parameters for batch traceability
Winterization Sequence
- Load crude oil into cold storage tank
- Activate glycol chiller
- Monitor chill-down rate and target temperature
- Trigger filtration pump when target temp reached
- Monitor filter pressure and adjust flow
- Alert when batch filtration complete
UL & cUL Certification
Control systems must meet:
- UL 698-A – Safety standard for hazardous location controllers
- NFPA 70 – National Electrical Code compliance
- C1D2 Rating – Division 1, Group C & D hazardous locations
- Emergency Shutdown – Manual kill switches at control panel
Customization & Integration
AE designs control systems tailored to:
- Your specific equipment configuration
- Desired automation level (manual to fully automated)
- Product recipes and process parameters
- Integration with existing facility systems
- Data reporting and traceability requirements
Contact our controls engineering team to discuss your automation needs:
Phone: (845)-447-3103
Email: sales@automatedextractions.com
