Automated Extractions

Specializing in process automation, material conveyors, mixing tanks, Filtering / drying, storage tanks, winterizing, and solvent recovery.






Production Extraction Plants

Automated Extractions offers a wide variety of extraction production lines to meet the tightest requirements. Our systems are designed for high throughput, minimum waste, safety, and repeatability.

NOTE: The above system is just one example of a system we designed to process 300 gallons of HEMP / solvent through a 1-micron filter press in 30 minutes. The plant material is then ejected from the filter as dried cakes with minimal solvent retention.

Centralized process controls

Our control systems integrate to all of the production processes. They can act independently or be centralized and networked.

Material conveying system integration

We partner with several conveying manufacturers for various material conveying requirements.

Mixing tanks, blending tanks, and pump systems

Mixing tank designs are available and customizable. We incorporate pumps and valves for process flow and transfers.

Filter press designs for plant matter separation to 1 micron

An integrated filter press is ideal for maximizing the extraction and minimizing waste when separating plant matter from solvent.

316-Stainless steel transfer and storage tanks

We manufacture tanks for various purposes including mixing, blending, carbonation, and storage.

Solvent recovery systems

Distillation systems for solvent recovery and extraction.






Full Process Automation

Automated Extractions offers a full range of control solutions for your processes. Plant wide or individual process control technology is our specialty.

An integrated automation package is critical for a production line for maximized efficiency. Our control packages are designed for increased production, a high level of repeatability, quality control, safety, and labor reduction.

Touch Screen Controls

Designed and programmed for your process requirements.

UL & cUL 698-A Certification

Our panel shop is UL and cUL certified. We are also 698-A certified for hazardous locations.

Intrinsic Barriers

Intrinsic circuit designs for components inside C1D1 and C1D2 environments.











Material Conveying

Automated Extractions has partnerships with some of the best manufacturers in the world for material conveying. We integrate this equipment into our processes for milling, conveying, and storage.

Hammer Mills

Designed for milling many materials including HEMP and other cannabis products

Bulk bag unloaders, screw and auger conveyors

Bulk storage and bulk unloading
Ideal for loading material into a mixing tank or moving milled material to a storage tank
Explosion proof designs when applicable
















Mixing Tanks

Automated Extractions manufactures a variety of stainless-steel mixing tanks. You can choose from our standard designs or have us build your tank to your specifications. Typical uses are for solvent extractions and batch mixing.

304 and 316 Stainless Steel

Grade 316 stainless steel offers a higher level of corrosion resistance. It is a necessity when working with high proof ethanol extractions.

Explosion Proof Mixing Motor

Explosion proof mixing motors are available. These motors are necessary when working with high proof ethanol extractions or powders that are combustible.

Tank ports and drains designed for the application

Entry ports are placed on the tank to accept conveyed materials such as milled Hemp. We also include ports for vacuum pressure relief valves, and liquid and solvent entry points. CIP (Clean in Place) ports are also installed in the tank to connect to the internal spray balls. Bottom ports are designed for complete tank discharge.






Filtration Presses

For solvent extractions such as ethanol, the maceration process uses ground-up plant material (such as hemp). This bio mass is then mixed so the solvent strips the oil out of the plant fibers. For hemp, this is CBD oil. The hemp oil/solvent is then run through a filter press to separate the biomass from the oil/solvent mixture. Our filter presses can be set up to filter down to 1 micron.


Filtration down to 1 micron


Quick filtration time (10 Gal. / min.) at 1 micron


Pneumatic squeeze bladders ensure minimal waste


Simple cleaning via hydraulic plate rack






Storage Tanks

Our storage tanks can be manufactured in a variety of configuration. These tanks are used for liquid and slurry storage. They can also be utilized for beverage storage and as a carbonation vessel.

304 and 316 Stainless Steel

Grade 316 stainless steel offers a higher level of corrosion resistance. It is a necessity when working with high proof ethanol

Tank ports and drains designed for the application

Ports for vacuum pressure relief valves, and liquid and solvent entry points. CIP (Clean in Place) ports are also installed in the tank to connect to the internal spray balls. Bottom ports are designed for complete tank discharge.

Sample ports

Sample valves can be placed on the tank sidewall.






Winterization and Dewaxing Processes

In order to produce a pure concentrate product, it is desirable to remove plant lipids and waxes. We offer a variety of solutions that include chilling, heat exchangers, and filtration.

Chillers

Automated Extractions has partnered with several chiller manufacturers. We integrate these chillers into our processes with options to cool down to -80C.

In-line winterization and dewaxing processes are implemented using cooling exchangers.

Plate filters are used for in-line separation of the lipids and waxes utilizing specialized filter media.






Our Process

1

DISCUSS

2

PLAN

3

DESIGN

4

DEVELOP

5

LAUNCH








Please let us know a bit about yourself and your requirements by filling out the form below or call us at 845-447-3103 to speak with one of our system specialists. We look forward to hearing from you.

19 Donovan Drive
Hopewell Junction, NY 12533
Phone: 845-447-3103
Contact us
*First Name:
*Last Name:
Company Name:
*EMail:
Phone:

Equipment Interest: (please check all that apply):
Process controls
Production extraction plant
Material Conveying
Mixing tanks
Filtration
Storage tanks
Winterization processes
Chillers & heat exchangers
Solvent recovery (evaporators / stills)

Please let us know some details about your requirements:

 
*Enter Code: